docs: add deployment validation plan and expand env config
Add comprehensive deployment and validation plan documenting a staged bring-up approach that gates each layer on its predecessor and defers PSTN testing until everything else is proven. Update .env.example to reflect current configuration: - Replace static API_TOKEN with Casdoor SSO + owner-minted PAT auth - Add Rhema TTS settings with port-collision warning - Add AI Receptionist settings for inbound calls - Reconcile GATEWAY_SIP_PORT to 5060 and default SIP domain
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docs/deployment-validation-plan.md
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docs/deployment-validation-plan.md
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# Hold Slayer — Deployment & Validation Plan
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Bring the gateway up in stages, proving each layer before the one above it can
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lie about working. The ordering principle: **nothing touches the PSTN until
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everything that can be validated without it has been.** A bug found on the trunk
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costs money and rings a stranger's phone; the same bug found internally costs
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nothing.
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Phases gate on each other. Do not start a phase until its predecessor's exit
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criteria are all green.
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---
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## Environment as found (2026-07-28)
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Verified on `caliban`, not assumed:
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| Fact | State | Consequence |
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|---|---|---|
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| `sippy` 2.3.0 | installed | SIP signaling is real |
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| `pjsua2` | **not installed** | media pipeline is a **stub** — signaling works, audio does not |
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| `USE_MOCK_SIP` | `true` | engine is `MockSIPEngine`; `/health` can never be `healthy` |
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| `SIP_TRUNK_*` | placeholders (`sip.yourprovider.com`) | no trunk configured |
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| `SIP_TRUNK_DID` | `+16472474242` | real DID already allocated |
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| `GATEWAY_SIP_PORT` | `5060` | `.env.example` says 5080 — reconcile |
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| `DATABASE_URL` | `portia.incus:5432/hold_slayer` | remote Postgres, reachable? unverified |
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| Casdoor | enabled, `hold-slayer` app, `OWNER_NAME=r@helu.ca` | SSO path is configured |
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| `SPEACHES_URL` | `pan.helu.ca:22070` | not reachable from this host as tested |
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| `LLM_BASE_URL` | `nyx.helu.ca:29000` | not reachable from this host as tested |
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| `TTS_*` | unset → defaults to `localhost:8000` | **collides with the app's own port** — must be set |
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| `pytest` | 159 pass, 6 fail | 4 are `.env` bleed, 2 are real (see Phase 0) |
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Two config landmines worth fixing before anything else: `TTS_BASE_URL` is unset
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and defaults to `http://localhost:8000`, which is Hold Slayer's own port — TTS
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calls would loop back into the gateway. And `API_TOKEN` still sits in `.env`
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though the code now uses Casdoor + PATs; it is dead weight that suggests the old
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auth path still exists.
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---
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## Phase 0 — Baseline: make the test suite an honest gate ✅ COMPLETE
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**Done 2026-07-28.** Suite is 165 passed / 0 failed from the repo root with the
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real `.env` present. Outcomes differed from the plan's guesses in one important
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way: the classifier failure was a **real bug in `classify_chunk`**, not a
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threshold or fixture problem — see item 3. One item is deferred with rationale
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(`ruff`, below).
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You cannot use a suite with known failures as a regression gate; every later
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phase's "did I break something" check depends on a clean baseline.
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**Do:**
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1. Fix the `.env` bleed in `tests/test_oauth_metadata.py`. The 4 failures are
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entirely because pydantic reads the real `.env` and `PUBLIC_BASE_URL=http://localhost:21081`
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overrides the test's expected `http://test`. Confirmed: the same tests pass
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when run from a directory without `.env`. Fix by monkeypatching
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`get_settings().public_base_url = ""` in the `client` fixture, so tests derive
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the base URL from request headers as intended.
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2. Resolve `tests/test_hold_slayer.py::TestMockSIPEngine::test_trunk_status`.
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**The test is wrong, not the code.** It asserts the mock trunk reports
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`registered is True` after `start()`, but `MockSIPEngine.get_trunk_status()`
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deliberately returns `registered: False` with
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`reason: "No SIP trunk configured (mock mode)"` — which is exactly what the
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`/health`-tells-the-truth invariant requires. Update the test to assert
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`False` + the reason.
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3. Triage `test_audio_classifier.py::test_complex_tone_as_music`. **Outcome: the
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test was right and the code had a real bug.** Measured feature values for the
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C-major chord: `music_score` = **0.850**, comfortably above the 0.7
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`music_threshold` — music was detected confidently. But step 5's
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`if speech_score > music_score` ran first and short-circuited, because
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`speech_score` = **1.000**: the four speech bands are wide and overlapping
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(flatness 0.223 ∈ (0.1,0.5), centroid 852 ∈ (500,4000), ZCR 0.039 ∈
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(0.02,0.2), RMS 0.183 ∈ (0.01,0.5)) and a sustained musical chord satisfies
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all four trivially. Verified structural, not a one-off — C major, A minor and
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a bright chord *all* classified `live_human` despite scoring 0.85/0.65 music.
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Fixed in `services/audio_classifier.py` by making the speech branch yield to a
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confident music score:
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`if speech_score > music_score and music_score < self.settings.music_threshold:`
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One line, both thresholds stay meaningful, scorers untouched. Chords now
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classify `music` (0.85) and all 18 classifier tests pass, so speech-like audio
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still classifies as speech.
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**This was the plan's highest-value find:** the bug is exactly the operational
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failure that rings your desk for a hold queue. Worth re-validating against
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*real* hold music in Phase 2 — the synthetic "bright chord" case scores 0.65,
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below threshold, so it still reads as speech.
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**Exit criteria:** `pytest tests/ -v` green from the repo root with the real
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`.env` present ✅ (165 passed). `ruff check .` clean — **deferred, see below**.
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**Deferred: `ruff check .` reports 217 errors — all pre-existing.** Verified
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identical (217) with my changes stashed, so nothing here was introduced by
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Phase 0, and the three files I touched add none. The backlog is stylistic and
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repo-wide: 157 × `UP045` (`Optional[X]` → `X | None`), 18 × `F401` unused
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imports, 14 × `E501`, spread across `services/` (77), `models/` (75) and
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`core/` (49). Auto-fixing would rewrite annotations throughout `sippy_engine.py`
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and `media_pipeline.py` — the thread-boundary and media code that currently
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**cannot be exercised** (no PJSUA2, no trunk). That is a large unverifiable diff
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in the highest-risk files, unrelated to making the suite an honest gate. Recommend
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its own commit, ideally after Phase 1b restores the ability to actually run that
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code.
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---
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## Phase 1a — Internal signaling with a registered softphone (no audio)
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Prove the SIP stack, registration, dial plan, and call lifecycle with zero
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media and zero PSTN. This is the phase that de-risks the most for the least.
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**Config:**
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```
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USE_MOCK_SIP=false # real Sippy engine
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SIP_TRUNK_HOST= # blank — engine skips _register_trunk()
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GATEWAY_SIP_HOST=0.0.0.0
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GATEWAY_SIP_PORT=5060
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GATEWAY_SIP_DOMAIN=voip.helu.ca
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```
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Leaving `SIP_TRUNK_HOST` blank is deliberate and load-bearing: `SippyEngine.start()`
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only calls `_register_trunk()` `if self._trunk_host`, so the gateway comes up
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listening for devices with **no possible path to the PSTN**. That is the
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strongest safety guarantee available in this phase — not policy, but absence of
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a route.
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**Setup:**
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1. Register a softphone (Linphone or Zoiper on a laptop; Groundwire on mobile)
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to `<caliban-ip>:5060`, any username, domain `voip.helu.ca`.
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**Expect registration to succeed with any credentials** — see the security
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finding below.
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2. Confirm the device appears: `GET /api/v1/devices` and the `list_devices` MCP
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tool, plus the `📱 SIP REGISTER` line in the log.
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3. Create a `Device` row for it (`type: sip_phone`, `sip_uri` matching the
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registered contact) so `call_device()` can target it.
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**Validate:**
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- REGISTER lands, appears in `_registered_devices`, refreshes on re-REGISTER,
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and disappears on `expires=0` (hang up / unregister in the softphone).
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- Inbound INVITE from the softphone to the gateway surfaces an `incoming_invite`
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event and routes through the receptionist path.
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- `gateway.call_device()` toward the softphone makes it **ring** — this
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exercises `_call_sip_device`, SDP generation, and the loop→Sippy funnel.
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- Answer, then hang up from each end in turn; confirm `terminated` propagates
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and the leg is cleaned from `_legs`.
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- DTMF from the softphone appears in the log (note: received DTMF currently has
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no consumer — it logs and stops).
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- `/health` reports `degraded` with `sip_trunk.registered: false`. **This is
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correct** — do not chase a green light here.
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**Security finding to address in this phase:** `_handle_incoming_register()`
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replies `200 OK` to any REGISTER with no authentication challenge — no 401 with
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a nonce, no digest verification. Any host that can reach port 5060 can register
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as any AOR and become a transfer target. On a LAN-only bind for this phase
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that's tolerable; **before Phase 3 exposes the gateway to a trunk it is not.**
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Either add digest auth to the REGISTER path or firewall 5060 to known device
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IPs. Flagging rather than folding in — it's a real change to the SIP path and
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your call how to scope it.
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**Exit criteria:** softphone registers, rings on `call_device`, both-direction
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teardown is clean, no leaked legs after 10 call cycles, suite still green.
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---
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## Phase 1b — Gate: build PJSUA2
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**Everything audio-shaped is blocked until this is done.** No TTS into a call,
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no STT out of one, no recording, no hold-music classification on live audio.
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`MediaPipeline` logs `⚠️ PJSUA2 not installed — media pipeline running in stub
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mode` and every media call becomes a no-op that *returns successfully* — which
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is the dangerous part, since it looks like it worked.
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Build pjproject with Python bindings (`--enable-shared`, swig python2/3
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bindings) into the `/home/robert/env/hold-slayer` venv. Budget real time for
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this; it is a from-source build, not a pip install.
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**Exit criteria:** `python -c "import pjsua2"` succeeds in the venv, and
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`/health` / `media_pipeline.get_status()` reports `pjsua2_available: true`.
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---
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## Phase 2 — Audio, TTS, STT, and the classifier on internal calls
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Now the softphone is a full test instrument: you can speak into the gateway and
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hear it speak back, with no telephony charges.
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**Config to fix first:**
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```
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TTS_BASE_URL=<real Rhema endpoint> # NOT localhost:8000 — that's this app
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TTS_MODEL=speaches-ai/Kokoro-82M-v1.0-ONNX
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SPEACHES_URL=http://pan.helu.ca:22070
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```
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**Validate leaf services standalone before wiring them into a call** — a failure
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here is much easier to read outside the call path:
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- `TTSService.synthesize()` returns PCM directly (a short script against the
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service). Confirm `service.available` flips to `True` and `/health` reports
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`tts: ok`.
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- `TranscriptionService.transcribe()` against a known WAV returns expected text;
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`/health` reports `stt: ok`.
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- Both are reachable **from wherever the gateway actually runs** — neither
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`pan.helu.ca:22070` nor `nyx.helu.ca:29000` answered from this host during
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assessment. Resolve that before blaming the call path.
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- LLM: `nyx.helu.ca:29000` with `Qwen3.6-35B-A3B-UD-Q4_K_XL`. Note the URL has
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no `/v1` suffix while the default does — verify which the client expects.
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**Then in-call, softphone ↔ gateway only:**
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- Receptionist answers an inbound call from the softphone: you hear the TTS
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greeting, speak, and your speech is transcribed. This single test exercises
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TTS + STT + LLM + media in the real path.
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- Recording writes a real file to `recordings/` with actual audio in it (check
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the file plays, not just that it exists — the stub path created files too).
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- Classifier: play hold music from a phone/laptop into the call and confirm
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`MUSIC`; speak and confirm `LIVE_HUMAN`. This is the ground truth that
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Phase 0's failing classifier test was gesturing at.
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- Transcript persists to the DB on hangup and is readable via
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`get_call_transcript`.
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**Exit criteria:** a full receptionist conversation over the softphone with
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audible TTS, accurate STT, correct classification, a playable recording, and a
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persisted transcript.
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---
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## Phase 3 — MCP integration
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Independent of audio, so it can run in parallel with 1b/2 if convenient.
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- Mint a PAT via `api/tokens.py`, confirm `hs_pat_…` format.
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- Connect an MCP client to `https://<host>/mcp/` and confirm OAuth discovery
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(`/.well-known/oauth-protected-resource`) resolves against the real
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`PUBLIC_BASE_URL`.
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- Read-only tools first: `gateway_status`, `list_active_calls`, `list_devices`,
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`search_call_history`, and the three resources.
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- **Verify the auth boundary negatively**: a non-owner identity and a bogus PAT
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both get 403/401 on `/mcp/`, REST, and WS. Owner-only is an invariant; prove
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it rather than assuming it.
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- `make_call` against the softphone (internal, no trunk) — confirms the MCP
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path reaches the gateway.
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- **Test the emergency guard through MCP specifically**: `make_call("911")`,
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`"9911"`, `"112"`, `"+1911"`, and with whitespace/dashes must every one raise
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`ToolError` before any SIP action. Do this while `SIP_TRUNK_HOST` is still
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blank, so a guard failure cannot become an actual emergency call. **This is
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the single most important test in the plan** — run it before Phase 4, never
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after.
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**Exit criteria:** all read tools return sane data, `make_call` rings the
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softphone, every emergency variant is refused, non-owner is refused.
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---
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## Phase 4 — SIP trunk (first PSTN contact)
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Only now does real money and a real network get involved.
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1. Set `SIP_TRUNK_HOST/PORT/USERNAME/PASSWORD/TRANSPORT` for the provider; keep
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`SIP_TRUNK_DID=+16472474242`.
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2. Restart and watch registration: `_register_trunk()` posts `trunk_registered`,
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`/health` should flip to **`healthy`** — real engine + registered trunk +
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reachable DB. This is the first moment a green `/health` is meaningful.
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3. **Re-run the entire emergency-guard suite from Phase 3** now that a real
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route exists. The guard is what stands between an AI agent and a 911
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dispatcher with no E911 location attached.
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4. First outbound call: dial **your own mobile**, nothing else. Confirm ring,
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answer, two-way audio, clean teardown, DB persistence.
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5. First inbound: call the DID from your mobile, receptionist answers, routing
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and transfer-to-softphone work.
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6. Then a real hold scenario against a known IVR with a long queue.
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**Safety rails while validating:**
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- Drop `MAX_CONCURRENT_CALLS` to `1` for first calls; restore to 4 after.
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- Keep `MAX_HOLD_TIME` low initially — 7200s is two hours of trunk time if
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something wedges.
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- Watch the provider's billing/CDR page live during the first calls.
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- Have the provider portal open to kill calls out-of-band.
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**Exit criteria:** `/health` genuinely `healthy`, one successful outbound to a
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known number, one inbound handled, CDRs match expectations, no orphaned legs.
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---
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## Cross-cutting: `.env.example` drift ✅ FIXED (Phase 0)
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`.env.example` had documented the removed `API_TOKEN` as the auth mechanism and
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omitted every `CASDOOR_*` var, `OWNER_NAME`, `PUBLIC_BASE_URL`, and the whole
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`TTS_*` block. Rewritten to match `config.py`: dropped `API_TOKEN`, added the
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Casdoor/auth block (documenting both supported configurations and why SSO-off
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off-loopback is refused), the full `TTS_*` and `RECEPTIONIST_*` blocks, and
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reconciled `GATEWAY_SIP_PORT` to 5060 to match `.env`.
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`TTS_BASE_URL` now defaults to `localhost:8001` in the template with a comment
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warning that it must not equal the app's own `PORT` — this was blocker #3, and
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the template previously would have reproduced it for any fresh checkout.
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Validated by copying the template to a clean directory and parsing it through
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`Settings()`: every sub-config loads, and `tts.base_url != localhost:{port}` is
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asserted. `grep` confirms no `API_TOKEN` references remain in code, templates or
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docs. The README config table was already current — no drift there.
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---
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## Summary of blockers found
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| # | Blocker | Blocks | Severity |
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| 1 | PJSUA2 not installed | all audio: TTS/STT/recording/classifier in-call | **hard gate** |
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| 2 | REGISTER accepts any credentials, no digest auth | safe exposure of port 5060 | **security** |
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| 3 | `TTS_BASE_URL` unset → defaults to app's own port | TTS entirely | config — ✅ fixed in template; **still set it in your real `.env`** |
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| 4 | STT/LLM endpoints unreachable as tested | Phase 2 | environment |
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| 5 | 6 failing tests (2 real, 4 `.env` bleed) | honest regression gate | ✅ **fixed** — 165 pass |
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| 6 | `.env.example` documents removed `API_TOKEN` auth | fresh-environment test | ✅ **fixed** |
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| 7 | Hold music classified as `LIVE_HUMAN` (found during Phase 0) | correct hold detection | ✅ **fixed** — real bug, see Phase 0 item 3 |
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**Note on #3:** the fix landed in `.env.example` (the template). Your live
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`.env` still has no `TTS_*` block at all, so TTS resolves to the
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`localhost:8000` default and collides with the app. Set `TTS_BASE_URL` before
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Phase 2.
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